Smart Maintenance Task Manager

MINING

CMMS for Mining: Usage-Based Maintenance for Mobile Fleets and Fixed Plant

Smart Maintenance Task Manager gives mine maintenance teams per-unit control of a mobile fleet — every haul truck, excavator, loader, and drill is its own asset carrying its own hour, kilometre, and tonnage meters, with service intervals that fire when the counter says so, not when the calendar does.

CONTEXT

Why Maintenance Discipline Matters in Mining

Mining equipment does not wear by the calendar. A haul truck that ran 400 hours this month needs service sooner than one that ran 150, and a fleet-wide average hides exactly the unit that is about to fail. Smart Maintenance Task Manager models every machine as its own asset with its own meters, so service intervals follow actual use, planners see a projected next-due date for every unit computed from how fast it is really running, and a counter that has not been read for too long is flagged before it can mislead a schedule. Counters are read on scheduled reading rounds — one job walks the technician through every unit on the pit floor in order, and the round cannot be closed until each counter has a value, a confirmation that the machine stood idle, or a reason it could not be read. Readings are recorded on the phone at the machine, with no signal, and sync when the crew is back in range.

Mining technician checking a phone beside a haul truck while an excavator loads another truck in an open-pit mine
CAPABILITIES

What Smart Maintenance Task Manager Does for Mining Operations

  • Per-unit asset register for haul trucks, excavators, loaders, drills, dozers, and graders
  • Service intervals by running hours, kilometres, or tonnage — with staggered rules per unit
  • Meter readings recorded in the field, offline — on a scheduled reading round, or added to any other task at the machine
  • Projected next-due date for every rule, computed from actual usage rate
  • Scheduled reading rounds that walk a technician through every counter on a line in order, with a next-reading date shown on each counter
  • Lockout enforcement before hazardous tasks, with a complete audit trail

Every completed task carries the technician's identity, timestamps, photo evidence, and any readings taken, and the full per-unit history exports for audit. Lockout procedures are enforced as a gate on the phone before a task can begin — the technician cannot skip the safety steps and proceed.

Common deployment shape

A typical Mining facility runs Smart Maintenance Task Manager across two layers: a web dashboard for the maintenance manager and supervisors, and a mobile app on iOS/Android tablets and phones for the technicians on the floor.

NFC tags or QR labels are applied to machines so technicians can open a machine's task list with a single tap — no typing, no searching. The mobile app is offline-first, so it keeps working even when the production area has no Wi-Fi, and syncs to the central dashboard the moment the device reconnects.

Setup for a single site of roughly 100 assets typically lands in 2-3 weeks. Multi-site rollouts scale from the same configuration.

FREQUENTLY ASKED

Mining Questions

Each unit is its own asset with its own meters and its own service rules. A fleet of forty haul trucks is forty assets, each with an hour meter and an odometer, each with its own projected next-due date. A fleet-wide average hides the unit that is about to fail; per-unit records show it.

Yes. A maintenance rule can be tied to a meter — "service every 250 running hours" — and the service sits on the calendar at a date projected from that machine's own usage rate; the moment a reading reaches the interval it is due today, whatever the estimate said. Running hours, distance, cycles, and custom units are all supported, and calendar-based schedules remain available for anything that does wear by time.

The mobile app works fully offline. The technician walks the reading round on the phone — each counter in turn, with the last reading shown beside it — or adds a reading to any other job at that machine, and everything syncs when the device is back in range, like every other task, photo, and checklist. Nothing waits on connectivity.

Yes. A machine can carry a tonnage meter alongside its hour meter and odometer, and a service rule can be tied to any of them. Each meter drives its own rules, so a loader can be serviced by hours for the engine and by tonnage for the bucket and linkage.

Each meter has a stale-after tolerance. A meter that has not been read for longer than that is named to the people who plan and assign the work in a daily digest — together with how often technicians could not read it, and why — so a projection built on an old reading is caught before it misleads a schedule. Readings themselves are collected by scheduled reading rounds: a task that lists the counters to read in walking order — a whole fleet or line in one job — assigned and tracked like any other task. Completing a round needs an answer for every counter (a value, "unchanged" for an idle machine, or a reason it could not be read); a round nobody walked, or one closed without a single reading, is reported to the same people in a daily message; and a reading recorded during any other job at that machine closes that counter's own reading task, so nobody is sent to the same display twice.

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